High-Speed Laser Non-Destructive
Classification:
CTC80S High-speed Non-destructive Scribing Machine is an automated production equipment for non-destructive scribing of crystalline silicon solar cells. The equipment can realize non-destructive cutting of solar cells. It integrates various advanced automation technologies such as PLC, sensors, servo, laser, CCD vision, etc., and realizes fully automatic processing from cell loading, slotting, non-destructive lobing, separating, inspecting and discharging. Designed capacity: 166-210mm solar cells, dichroic cutting ≥ 6800pcs/h.
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Details Introduction
CTC80S High-speed Non-destructive Scribing Machine is an automated production equipment for non-destructive scribing of crystalline silicon solar cells. The equipment can realize non-destructive cutting of solar cells. It integrates various advanced automation technologies such as PLC, sensors, servo, laser, CCD vision, etc., and realizes fully automatic processing from cell loading, slotting, non-destructive lobing, separating, inspecting and discharging. Designed capacity: 166-210mm solar cells, dichroic cutting ≥ 6800pcs/h.
Adopting non-destructive scribing technology, the damage to the surface of the solar cell is very small, and the processing process generates very little dust, so there is no need to worry about fire prevention. Non-destructive processing does not require mechanical breaking, no micro-crack pattern after cutting, and good mechanical properties.
Laser Grooving of Regularized Cells. Slotting Length≤2mm
The solar cell conveyor transports the cells to the CCD inspection station.
The drying system will remove the residual water stains on the surface of the cell.
Slice Cooling System
Comprehensive positioning accuracy, positioning deviation ≤±0.05mm
Non-destructive cutting technology. Very little damage to the cell surface
Parameter
Equipment Parameters
| Model | CTC80S High-speed Non-destructive Scribing Machine |
| Cell Size | 166 x166~230x230mm. |
| Thickness 120~220µm | |
| Uptime Rate | ≥ 98% |
| Production Capacity | Duplexing ≥ 6800pcs/h |
| Split Rate | ≤0.05% |
| Scribing Speed | ≤500mm/s |
| Average Laser Power | 50 W/300-500W |
| Laser Life/Warranty | Warranty 20000 hours |
| Detection | CCD |
| Feeder Detection | Positioning and defect detection (chipping, chipping, cracking, 90° flip, dirt, scratches, etc.) |
| Comprehensive Positioning Accuracy | Positioning Deviation: ≤±0.1mm |
| Angular Deviation: ≤±0.04° | |
| Unloading Detection | Detection of cracks, chipped edges and corners, large and small pieces, etc. |
| Power Supply | Three-phase 380V, 50Hz |
| Three-phase five-wire system (L1/L2/L3/N/PE), into the line specification 4x16mm² + 1x10mm² | |
| Wattage | Average power 30kW, peak power 45kW |
| Laser Chiller | Cooling water: 20 L; pure water, regular replacement |
| Lobe Cooling System Water | Deionized water, or purified water |
| Air Source | Pressure 0.6-0.8Mpa; Air consumption: ≥1200L/min; air inlet main pipe using two φ16mm hose at the same time into the air |
| Compressed air quality requirements: | |
| Maximum solid particles: 15μm (Grade 3); minimum pressure dew point: +3℃ (Grade 4); maximum oil mist concentration: 5mg/m3 (Grade 4) | |
| Air Exhaust System | Top exhaust pipe diameter Φ102mm, pipe diameter required 104mm; comprehensive exhaust flow rate is more than 600m³/h; |
| Exhaust gas temperature is high, exhaust pipe is recommended to use PVC pipe | |
| PLC | Peifu Compact Industrial PC |
| HMI | Easy Control World's upper computer software includes parameter setting, troubleshooting, alarming, product statistics, status records, and so on. |
| MES Interface | Ethernet port is reserved to support TCP/Ip and Peifu ADS protocol. |
Keyword:
High-Speed Laser Non-Destructive
Production Strength
What is the Warranty Period of ChinTiyan New Energy?
1.One year standard warranty from the date of completion installation & commissioning for the Full/Semi-Automatic Solar PV Module Production Line, or 13 months from the date of shipment whichever is earlier.
2.For the BOM List of Raw Materials for Full/Semi-Automatic Solar Panel Production Line, the Warranty Period is usually Six Months, especially Flux, Heating Oil and some other Chemicals and Dangerous Materials.
3.Free warranty for One Year (including Labor and Material fees, excluding Man-made Damage). Any losses caused by human misuse, abuse or improper maintenance are not covered by the warranty. Maintenance fees will be charged appropriately outside the warranty period.
What are the Main Differences Between Full-Automatic and Semi-Automatic Solar PV Module Production Line?
1.For the Full-Automatic Solar PV Module Production Line, there are more Automatic Solar Machines and Equipment in the Production Line, which could surely save more labors.
2.In the Full-Automatic Solar PV Module Production Line, there are also many Automatic Conveyors and Transmission Lines, which could help to transfer the Raw Materials from one process to the next process; But in the Semi-Automatic Solar PV Module Production Line, it needs labors to carry the unfinished Solar PV Modules from one process to the next process.
What is the Payment Terms of the Purchasement in ChinTiyan?
1. Once the Clients confirm the Final Prices of all the solar making machines and equipment, ChinTiyan New energy will send the Performa Invoice (PI) to the Clients. Clients should arrange 40%T/T deposit as the Down Payment, then ChinTiyan factory will start manufacturing all the Machines and Equipment.
2. During the Manufacture Process, Clients can come to ChinTiyan factory to inspect all the Solar Machines and Equipment if required. After inspection, Clients should arrange the rest 60% Balanced Payment Before Delievery or Shipment. ChinTiyan factory start to pack all the Solar Machines and Equipment, and deliver them to Clients. If Clients could not come to China for the inspection, ChinTiyan factory could send the Videos and Photos of all the Solar Machines and Equipment for Clients as reference.
What is the Policy of Installation, Commissioning & Training Services of ChinTiyan New Energy?
1. Workers and Technical Engineers of the Purchaser can come to ChinTiyan’s factory to get the most Professional One-by-one Training.
2. ChinTiyan New Energy may also send Engineering Team to the Purchaser's factory to train their workers during operation.
3. Remote training through Internet tools like Team-Viewer, Google Meet or other instant communication software.
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Address: 5 Xingfu Road, Miaoshan Development Zone, Jiangxia District, Wuhan City, Hubei Province, China
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