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PV Module Scribing-Laying-Welding Combo Machine

Classification:

The Photovoltaic Module Scribing-Laying-Welding Combo Machine is an automated equipment that integrates cell string layout and busbar welding.


Details Introduction


The Photovoltaic Module Scribing-Laying-Welding Combo Machine is an automated equipment that integrates cell string layout and busbar welding. It integrates various advanced automation technologies such as motion control cards, sensors, servos, welding heads, linear modules, gear rack modules, etc., to achieve fully automatic processing from cell string loading and layout to cell string convergence. It can be seamlessly connected with the string welding machine to form an automated product production line that integrates marking welding, string welding, layout, and stack welding to achieve from slice to module.

 

6 welding heads weld simultaneously to ensure the equipment welding rhythm Realize the automated production of cell string layout and busbar welding.

Precise positioning,

repeatability up to ±0.20mm

Full-panel string layout with suction,the solar cell position is accurate when it is transferred to the next station.

3 busbar cutting and laying stations, fast bending,

continuous material waiting state

Capacity: 8000 half pieces/hour (12 pieces/string)

Parameter


Equipment Specification

Model  

PV Module Scribing-Laying-Welding Combo Machine

Uptime rate ≥ 95%
Capacity 8000 half pieces/hour (12 pieces/string)
Fragmentation rate Solar cell 135um to 150um: Monocrystalline ≤ 0.25%
Detection CCD
Welding Method Electromagnetic induction welding, 7 welding heads
Stringing Accuracy ±0.20mm
Lead Angle and Deviation 90° adjustable, increase by 2~3°
Size 166~230mm crystalline silicon cell
Number of Main Grid Lines 3BB-20BB
Cell Thickness 135~230±10µm
Module Input Height 950±30mm
Module Output Height 950±30mm

Maximum Size of Compatible cell string

(length*width)

2550mm*1450mm
Defective Rate of String ≤3%
Power Supply Three-phase 380V, 50Hz, three-phase five-wire system (L1/L2/L3/N/PE), incoming line specification 4x16mm²+1x10mm²
Power Average power 8KW, peak power 15KW
Gas Supply Demand Air pressure: 0.6-0.8Mpa, air consumption: ≥4000L/min, the air intake manifold uses three φ16mm hoses to intake air simultaneously
Compressed air quality requirements: Maximum solid particles: 15μm (level 3), minimum pressure dew point: +3℃ (level 4), maximum oil mist concentration: 5mg/m3 (level 4)
Factory Standard Solar Cell Specifications Standard 182/16BB main grid line spacing 10.8mm
Factory Standard Module Specifications 166-230 cells: 6 strings*10 half cells*2, 6 strings*12 half cells*2, cell spacing -0.5-4mm, string spacing 1-6mm. String length range (820-1260mm)
Factory Standard Compatible Glass Specifications Width (1010-1450mm)*Length (1700-2550mm)
Factory Standard busbar Specifications The material is supplied in roll form, with a thickness of 0.18-0.40mm, a width of 4mm, 5mm, 6mm, 8mm, and a roll weight ≤30Kg; Party A needs to provide the converging reel drawing.

Keyword:

PV Module Scribing-Laying-Welding Combo Machine

Production Strength

Factory Capabilities
Factory Capabilities
Factory Capabilities
Factory Capabilities
Factory Capabilities
Factory Capabilities
Factory Capabilities

What is the Warranty Period of ChinTiyan New Energy?

1.One year standard warranty from the date of completion installation & commissioning for the Full/Semi-Automatic Solar PV Module Production Line, or 13 months from the date of shipment whichever is earlier.

2.For the BOM List of Raw Materials for Full/Semi-Automatic Solar Panel Production Line, the Warranty Period is usually Six Months, especially Flux, Heating Oil and some other Chemicals and Dangerous Materials.   

3.Free warranty for One Year (including Labor and Material fees, excluding Man-made Damage). Any losses caused by human misuse, abuse or improper maintenance are not covered by the warranty. Maintenance fees will be charged appropriately outside the warranty period.

 

What are the Main Differences Between Full-Automatic and Semi-Automatic Solar PV Module Production Line?

1.For the Full-Automatic Solar PV Module Production Line, there are more Automatic Solar Machines and Equipment in the Production Line, which could surely save more labors.
2.In the Full-Automatic Solar PV Module Production Line, there are also many Automatic Conveyors and Transmission Lines, which could help to transfer the Raw Materials from one process to the next process; But in the Semi-Automatic Solar PV Module Production Line, it needs labors to carry the unfinished Solar PV Modules from one process to the next process.

What is the Payment Terms of the Purchasement in ChinTiyan?

1. Once the Clients confirm the Final Prices of all the solar making machines and equipment, ChinTiyan New energy will send the Performa Invoice (PI) to the Clients. Clients should arrange 40%T/T deposit as the Down Payment, then ChinTiyan factory will start manufacturing all the Machines and Equipment.

2. During the Manufacture Process, Clients can come to ChinTiyan factory to inspect all the Solar Machines and Equipment if required. After inspection, Clients should arrange the rest 60% Balanced Payment Before Delievery or Shipment. ChinTiyan factory start to pack all the Solar Machines and Equipment, and deliver them to Clients. If Clients could not come to China for the inspection, ChinTiyan factory could send the Videos and Photos of all the Solar Machines and Equipment for Clients as reference.

What is the Policy of Installation, Commissioning & Training Services of ChinTiyan New Energy?

1. Workers and Technical Engineers of the Purchaser can come to ChinTiyan’s factory to get the most Professional One-by-one Training.

2. ChinTiyan New Energy may also send Engineering Team to the Purchaser's factory to train their workers during operation. 

3. Remote training through Internet tools like Team-Viewer, Google Meet or other instant communication software.

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