Ultra-High-Speed Scribing and Welding Integrated Stringer Machine
Classification:
CTM-S150-BC Ultra-High-Speed Scribing and Welding Integrated Stringer Machine is an integrated Automated Equipment designed for High-Precision Scribing and String Welding of BC Solar Cells.
Contact:
Details Introduction
CTM-S150-BC Ultra-High-Speed Scribing and Welding Integrated Stringer Machine is an integrated Automated Equipment designed for High-Precision Scribing and String Welding of BC Solar Cells. The Machine is compatible with 166mm-230mm (3BB-20BB) Solar Cells. It can produce 166mm-230mm (Half-cell) BC Solar Cell Strings. The Machine adopts various advanced Automation Technologies such as PLC, Servo, Linear Motor, Thermal Cracking Laser, CCD Vision, etc., to realize the Fully Automatic Processing of Solar Cells from Feeding, Scribing, Cracking, Solar Cell String Welding, Stringing
1. Adopt High-precision industrial cameras to inspect the Solar cells
2. Realize Fully Automatic Manufacturing from Solar Cell Series Lay-up to Automatic Bussing
3. Precise Positioning, Repeat Positioning Accuracy can reach ±0.20mm
4. Adopt Dual Linear Motors to interact with X, Y, Z Axes to significantly improve the Uptime
5. Non-Destructive Scribing Technology, Causing very little damage to the surface of the Solar Cells
6. Production Capacity 15,000 Half-Pieces/Hour Four Sides Single Side no less than 3,600 Half-Pieces/Hour
Parameter
Equipment Parameters
| Equipment Model | CTM-S150-BC Ultra-High-Speed Scribing and Welding Integrated Stringer Machine |
| Uptime | ≥ 95% |
| Production Capacity |
15,000 Half-Pieces/Hour Four Sides No less than 3,600 Half-Pieces/Hour on one side |
| Fragmentation Rate |
Solar Cell 135µm to 150µm: Mono Crystalline ≤0.25% Soalr Cell 151µm to 230µm: Mono Crystalline ≤0.2% |
| Detection | CCD |
| Flux Method | Solder Ribbon Immersion |
| Welding Method | Infrared Welding |
| Comprehensive Positioning Accuracy | Positioning Deviation: ≤±0.05mm, Angle Deviation: ≤±0.04°, Cutting Accuracy: ≤±0.1mm |
| Dimension | 166mm~230mm Crystalline Silicon Solar Cell and Corresponding Half Solar Cell |
| Numbers of Main grid lines (Busbar) | 3BB-20BB |
| Solar Cell Pad Spacing | > 5.5mm |
| Thickness Solar Cells | 135～230±10µm |
| Maximum Solar Cell String Length | 1400mm |
| Solar Cell Positioning Accuracy | Positioning Accuracy: X, Y ≤ ± 0.1mm, Angle ≤ 0.04° |
| Solar Cell Defect Detection | Corner Chipping, Edge Collapse, Cracks, (Dark Cracks are not Required), Holes, Minimum Setting Value 0.1mm²; Grid Line Direction of Busbar (90°, 180°) |
| Piece Spacing | 一1mm~5mm |
| Accuracy of Solar Cell Spacing | Accuracy of Solar Cell Spacing: ±0.3mm |
| Soalr Cell String-out Interface: | can be connected to Automatic Robot Lay-up Machine or used independently |
| Maximum Capacity of Battery Box |
300 whole cells
String defective rate ≤3% |
| Breakage Rate | ≤15% |
| Overlap/Flip Rate | ≤15% |
| Strip Specifications | Low-temperature flat soldering strip: width: 0.6 to 3.0mm, thickness: 0.12 to 0.32mm |
| Welding Ribbon Parameters | “tin layer on one side of the average thickness: ≥ 0.018 ± 0.005mm, copper base material purity: ≥ 99.97 |
| Power supply | Three-phase 380V, 50Hz Three-phase five-wire system (L1/L2/L3/N/PE), incoming wires specification 4x70mm²+1x35mm² |
| Power Average | power 60kW, peak power 120kW |
| Water Cooling System | Pure water; average flow rate: 8L/min, pressure: 3bar, temperature: 25℃, pipe diameter: φ12mm. |
| Air source: Air pressure | 0.6-0.8Mpa, air consumption: ≥3500L/min, five φ16mm hoses are used for air intake at the same time. |
| Compressed air quality requirements |
the largest solid particles: 15μm (Class III), the lowest pressure dew point: +3 ℃ (Class IV), the maximum concentration of oil mist: 5mg/m3 (Class IV) |
| Exhaust system |
Top exhaust pipe diameter 9-Φ200mm, please connect to the factory extraction pipeline, the pipe diameter requires 202mm; The diameter of exhaust pipe is Φ65mm, connect to the factory exhaust system through the 5th Φ202mm extraction port; the comprehensive exhaust flow rate is more than 3000m³/h; the temperature of exhaust gas is high, the exhaust pipe is recommended to use PVC pipe |
| PLC | Peifu Compact Industrial PC |
| HMI | Easy Control World's upper computer software includes parameter setting, troubleshooting, alarm, product statistics, status records, etc. |
| MES Interface | Reserve Ethernet port, support TCP/Ip and Peifu ADS protocol. |
Keyword:
Ultra-High-Speed Scribing and Welding Integrated Stringer Machine
Production Strength
What is the Warranty Period of ChinTiyan New Energy?
1.One year standard warranty from the date of completion installation & commissioning for the Full/Semi-Automatic Solar PV Module Production Line, or 13 months from the date of shipment whichever is earlier.
2.For the BOM List of Raw Materials for Full/Semi-Automatic Solar Panel Production Line, the Warranty Period is usually Six Months, especially Flux, Heating Oil and some other Chemicals and Dangerous Materials.
3.Free warranty for One Year (including Labor and Material fees, excluding Man-made Damage). Any losses caused by human misuse, abuse or improper maintenance are not covered by the warranty. Maintenance fees will be charged appropriately outside the warranty period.
What are the Main Differences Between Full-Automatic and Semi-Automatic Solar PV Module Production Line?
1.For the Full-Automatic Solar PV Module Production Line, there are more Automatic Solar Machines and Equipment in the Production Line, which could surely save more labors.
2.In the Full-Automatic Solar PV Module Production Line, there are also many Automatic Conveyors and Transmission Lines, which could help to transfer the Raw Materials from one process to the next process; But in the Semi-Automatic Solar PV Module Production Line, it needs labors to carry the unfinished Solar PV Modules from one process to the next process.
What is the Payment Terms of the Purchasement in ChinTiyan?
1. Once the Clients confirm the Final Prices of all the solar making machines and equipment, ChinTiyan New energy will send the Performa Invoice (PI) to the Clients. Clients should arrange 40%T/T deposit as the Down Payment, then ChinTiyan factory will start manufacturing all the Machines and Equipment.
2. During the Manufacture Process, Clients can come to ChinTiyan factory to inspect all the Solar Machines and Equipment if required. After inspection, Clients should arrange the rest 60% Balanced Payment Before Delievery or Shipment. ChinTiyan factory start to pack all the Solar Machines and Equipment, and deliver them to Clients. If Clients could not come to China for the inspection, ChinTiyan factory could send the Videos and Photos of all the Solar Machines and Equipment for Clients as reference.
What is the Policy of Installation, Commissioning & Training Services of ChinTiyan New Energy?
1. Workers and Technical Engineers of the Purchaser can come to ChinTiyan’s factory to get the most Professional One-by-one Training.
2. ChinTiyan New Energy may also send Engineering Team to the Purchaser's factory to train their workers during operation.
3. Remote training through Internet tools like Team-Viewer, Google Meet or other instant communication software.
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Contact us
Address: 5 Xingfu Road, Miaoshan Development Zone, Jiangxia District, Wuhan City, Hubei Province, China
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