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Bussing Machine

1. Solar Panel Making Machine 2. Compatible with cells size: 156-210mm 3. Adjustable string spacing:2-6mm 4. Production Capacity:16s/module 5. With 9 camera positioning and re-aligning each strings, before busbar welding.


Details Introduction


Bussing Machine

Suitable for solar panel production line in solar panel factories

The main function of the equipment is to separate the cell string from the glass, lift the cell string with the crane to a certain height, and then suspend the welding of the head, middle and tail of the bus bar of the in-line version module;

It has the function of rolling bus bar for belt and bending U and L leads upward.

Parameter


Product Model CT-HLH-200
Beats ≤18S
Activation rate 99% or higher
Overall yield ≥99%(according to the component unit, the componentlayout accuracy of the inflow bushing belt weldingmachine should be within ±0.5mm)
Fragmentation rate < 0.02%(in pieces)
Maximum compatible component size 1650*900-2500*1500mm
Compatible battery size(mm) Compatible 156-210mm
Compatible with number of grid wire roots Compatible with 5-15 grids
Power supply Three-phase five-wire 380V/220V 50/60Hz
Power Peak 40KW Average about 20KW
Air Supply Pressure 0.6-0.8MPa flow 2000L/min
Machine size 5220mmX2570mmX2450mm
Alarm device Tri-color light + buzzer
Deviation correction 9 camera visual positioning
Positioning mechanism Electric cylinder/servo module
Number of anchor points ≥5 points
Positioning method Mechanical positioning
Feeding method Roll loading, automatic cutting, bending
Roll size Axle hole 20-25mm, outer diameter < 210mm
Roll load bearing ≤13KG
Compatible bus tape width Factory supporting 4mm, 6mm
Compatible with bus tape thickness 0.18 mm to 0.4 mm
Cutting accuracy 0.5 mm or less
How the lead is made Bend straight up
Lead Angle and deviation 90。 Deviation of 2 to 3。
Handling method Servo motor + vacuum adsorption
Positioning mode Mechanical positioning + vacuum adsorption
Positioning accuracy Less than 0.5mm
Distance from bus bar to battery 2-10mm adjustable
Busbar overweld strip length ≤2mm (length error)
Head life ≥1 year
Welding head replacement time ≤60min
Mode of operation Servo motor
Cooling method Air cooling
Welding method Electromagnetic induction welding
Number of welding heads 18
Welding head control method Current control/time control
Welding heating time ≤2s
Welding temperature control accuracy ± 5 ℃
Welding tension Weld band welding force ≥5N/mm (bus bar and weld band)
Weld appearance Molten tin full
Welding contact area 80% or higher
Scar size ≥(4*4)mm2
Control systems PC+PLC (Reserve 5% of I/O points)
Communication interface Meet MES interconnection requirements

Production Strength

Robotic Layup
Laser Scribing Machine
BC Stringer
High Speed BC Stringer
High Speed Cutting CTC-80S
Factory Capabilities
ChinTiyan Factory

What Are Photovoltaic Panels Made of?

A photovoltaic solar panel is a laminated assembly of five essential layers: the front is high-transmittance tempered glass, followed by an encapsulant layer (typically EVA or POE) that bonds and protects, then the solar cells which generate electricity, another encapsulant layer, and finally a backsheet that seals the rear surface. For bifacial modules, the backsheet is replaced with transparent glass or fluoropolymer film to capture energy from both sides. The entire stack is fused together under heat and vacuum in solar panel laminator—a critical stage in the pv panel manufacturing process, then framed with anodized aluminum and fitted with a junction box.

Is BC technology the Future?

BC (Back Contact) technology is undoubtedly a key direction for next-generation high-efficiency PV modules. Its busbar-free front side offers not only superior aesthetics but also significantly reduces shading, leading to higher light absorption and increased power output. Rather than simply declaring BC as the only future,In fact, BC is a platform technology that can be combined with techniques such as Topcon HJT and perovskite tandem cells to squeeze out the last drop of efficiency gains.

Therefore, we believe BC technology will remain at the forefront of the upcoming technological transformation, making now the opportune moment to invest in BC.

Why We Say "NO" to Fast Quotes ?

Whilst we offer some of the most competitive pricing in the industry, we firmly believe that a well-designed production line holds far greater value than the mere pursuit of low cost. A single quotation cannot suit all. Only after gathering the necessary information and undertaking a bespoke design tailored to each product's characteristics and process requirements can we provide a quotation truly worthy of discussion.

What Information is Required to Establish a Production Line?

This is straightforward.

Firstly, we need to understand the type of modules you wish to manufacture: conventional or flexible, large-format or small-format, and whether any specialised processes are required. Secondly, we require details of your production line capacity requirements – be it a 50MW manual solar panel production line or a 2GW fully automated dark factory.

Finally, if you have already constructed a facility for your project, we need to know the dimensions of the building; a CAD file would be most helpful if available. Naturally, should you be unfamiliar with photovoltaic module manufacturing, there is no need for concern. We shall recommend the most suitable solar panel production line design based on your market requirements.

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