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Bussing Machine

1. Solar Panel Making Machine 2. Compatible with cells size: 156-210mm 3. Adjustable string spacing:2-6mm 4. Production Capacity:16s/module 5. With 9 camera positioning and re-aligning each strings, before busbar welding.


Details Introduction


Bussing Machine

Suitable for solar panel production line in solar panel factories

The main function of bussing machine is to separate the cell string from the glass, lift the cell string with the crane to a certain height, and then suspend the welding of the head, middle and tail of the bus bar of the in-line version module;

It has the function of rolling bus bar for belt and bending U and L leads upward.

Parameter


Product Model CT-HLH-200
Beats ≤18S
Activation rate 99% or higher
Overall yield ≥99%(according to the component unit, the componentlayout accuracy of the inflow bushing belt weldingmachine should be within ±0.5mm)
Fragmentation rate < 0.02%(in pieces)
Maximum compatible component size 1650*900-2500*1500mm
Compatible battery size(mm) Compatible 156-210mm
Compatible with number of grid wire roots Compatible with 5-15 grids
Power supply Three-phase five-wire 380V/220V 50/60Hz
Power Peak 40KW Average about 20KW
Air Supply Pressure 0.6-0.8MPa flow 2000L/min
Machine size 5220mmX2570mmX2450mm
Alarm device Tri-color light + buzzer
Deviation correction 9 camera visual positioning
Positioning mechanism Electric cylinder/servo module
Number of anchor points ≥5 points
Positioning method Mechanical positioning
Feeding method Roll loading, automatic cutting, bending
Roll size Axle hole 20-25mm, outer diameter < 210mm
Roll load bearing ≤13KG
Compatible bus tape width Factory supporting 4mm, 6mm
Compatible with bus tape thickness 0.18 mm to 0.4 mm
Cutting accuracy 0.5 mm or less
How the lead is made Bend straight up
Lead Angle and deviation 90。 Deviation of 2 to 3。
Handling method Servo motor + vacuum adsorption
Positioning mode Mechanical positioning + vacuum adsorption
Positioning accuracy Less than 0.5mm
Distance from bus bar to battery 2-10mm adjustable
Busbar overweld strip length ≤2mm (length error)
Head life ≥1 year
Welding head replacement time ≤60min
Mode of operation Servo motor
Cooling method Air cooling
Welding method Electromagnetic induction welding
Number of welding heads 18
Welding head control method Current control/time control
Welding heating time ≤2s
Welding temperature control accuracy ± 5 ℃
Welding tension Weld band welding force ≥5N/mm (bus bar and weld band)
Weld appearance Molten tin full
Welding contact area 80% or higher
Scar size ≥(4*4)mm2
Control systems PC+PLC (Reserve 5% of I/O points)
Communication interface Meet MES interconnection requirements

Keyword:

Bussing Machine

What is the Solar Panel Manufacturing Process?

Cells are loaded by an automatic loader. For half‑cut or third‑cut, cells go through a laser scribing machine for precise splitting. The cells are then fed into a stringer, where ribbons are soldered to form cell strings. After stringing, a bussing machine interconnects the strings, followed by layup, lamination, framing, junction box attachment, and final testing (EL and flash test). The stringer machine and laser scribing machine are the most critical pieces, they determine breakage rate and soldering quality.

How to Calculate Annual Energy Production From Solar Panels?

Simply multiply the total panel power (in kW) by the annual peak sun hours in your location, then apply a system efficiency factor, typically around 80%, to get a rough estimate. But from a manufacturing equipment perspective, what matters just as much is ensuring that processes like stringing and lamination don’t introduce micro‑cracks or poor soldering, because those issues will directly reduce the panel’s actual output.

Is BC technology the Future?

BC (Back Contact) technology is undoubtedly a key direction for next-generation high-efficiency PV modules. Its busbar-free front side offers not only superior aesthetics but also significantly reduces shading, leading to higher light absorption and increased power output. Rather than simply declaring BC as the only future,In fact, BC is a platform technology that can be combined with techniques such as Topcon HJT and perovskite tandem cells to squeeze out the last drop of efficiency gains.

Therefore, we believe BC technology will remain at the forefront of the upcoming technological transformation, making now the opportune moment to invest in BC.

What is Your Collaboration and After-Sales Process?

From project discussion to stable production, we provide complete technical support and long-term after-sales service to ensure a smooth and efficient cooperation experience.

1. Requirement Discussion

We communicate with you in detail to confirm product specifications, production capacity, factory conditions, and technical requirements, then provide a suitable production line solution.

2. Solution Confirmation & Contract

After confirming the technical proposal, both parties finalize the equipment configuration, layout, delivery schedule, and commercial agreement.

3. Equipment Manufacturing

While your factory prepares utilities and workshop conditions, we carry out equipment production, assembly, and internal testing.

4. Factory Acceptance Test (FAT)

Before shipment, customers can inspect and test the production line at our factory to verify equipment performance and operating conditions.

5. Shipment & Installation

The equipment is shipped to your factory, and our engineers provide on-site installation guidance and positioning support.

6. Commissioning & Site Acceptance

After installation, our engineers complete commissioning, parameter adjustment, and final testing to ensure the line operates according to agreed standards.

7. Training & Trial Production

We provide operation and maintenance training for your team and assist with trial production until stable operation is achieved.

8. Long-Term Technical Support

We provide continuous after-sales support, including remote assistance, spare parts supply, troubleshooting, technical upgrades, and maintenance support to ensure long-term stable production.

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