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Bussing Machine

1. High speed bussing machine with beats≤18S. 2. Compatible with 156-210mm 5-15 grids. 3.Beats≤18S. 3. With 9 camera positioning and re-aligning each strings, before busbar weilding.


Details Introduction


Bussing Machine

Suitable for solar panel production line in solar panel factories

The main function of the equipment is to separate the battery string from the glass, lift the battery string with the crane to a certain height, and then suspend the welding of the head, middle and tail of the bus bar of the in-line version module;

It has the function of rolling bus bar for belt and bending U and L leads upward.

Parameter


Product Model CT-HLH-200
Beats ≤18S
Activation rate 99% or higher
Overall yield ≥99%(according to the component unit, the componentlayout accuracy of the inflow bushing belt weldingmachine should be within ±0.5mm)
Fragmentation rate < 0.02%(in pieces)
Maximum compatible component size 1650*900-2500*1500mm
Compatible battery size(mm) Compatible 156-210mm
Compatible with number of grid wire roots Compatible with 5-15 grids
Power supply Three-phase five-wire 380V/220V 50/60Hz
Power Peak 40KW Average about 20KW
Air Supply Pressure 0.6-0.8MPa flow 2000L/min
Machine size 5220mmX2570mmX2450mm
Alarm device Tri-color light + buzzer
Deviation correction 9 camera visual positioning
Positioning mechanism Electric cylinder/servo module
Number of anchor points ≥5 points
Positioning method Mechanical positioning
Feeding method Roll loading, automatic cutting, bending
Roll size Axle hole 20-25mm, outer diameter < 210mm
Roll load bearing ≤13KG
Compatible bus tape width Factory supporting 4mm, 6mm
Compatible with bus tape thickness 0.18 mm to 0.4 mm
Cutting accuracy 0.5 mm or less
How the lead is made Bend straight up
Lead Angle and deviation 90。 Deviation of 2 to 3。
Handling method Servo motor + vacuum adsorption
Positioning mode Mechanical positioning + vacuum adsorption
Positioning accuracy Less than 0.5mm
Distance from bus bar to battery 2-10mm adjustable
Busbar overweld strip length ≤2mm (length error)
Head life ≥1 year
Welding head replacement time ≤60min
Mode of operation Servo motor
Cooling method Air cooling
Welding method Electromagnetic induction welding
Number of welding heads 18
Welding head control method Current control/time control
Welding heating time ≤2s
Welding temperature control accuracy ± 5 ℃
Welding tension Weld band welding force ≥5N/mm (bus bar and weld band)
Weld appearance Molten tin full
Welding contact area 80% or higher
Scar size ≥(4*4)mm2
Control systems PC+PLC (Reserve 5% of I/O points)
Communication interface Meet MES interconnection requirements

Keyword:

Bussing Machine

Production Strength

Factory Capabilities
Factory Capabilities
Factory Capabilities
Factory Capabilities
Factory Capabilities
Factory Capabilities
Factory Capabilities

What is Our Collaboration Process?

We consider after-sales service the beginning of a long-term partnership, not the end of a transaction. We provide a full-spectrum "service ecosystem" that covers the entire journey from initial discussion to stable mass production.

1.Collaboration and Delivery Process

Requirement Confirmation & Technical Discussion: We start with in-depth communication to clarify product specifications, capacity goals, and technical requirements, providing a preliminary technical solution.

2.Plan Finalization & Contract Signing: Upon reaching a technical consensus, we proceed to draft and sign the commercial contract and technical agreement.

3.Production Line Construction & Equipment Manufacturing: In parallel, you can proceed with plant construction/renovation, utility preparation, and team building. We simultaneously conduct lean manufacturing and assembly of the equipment.

4.Factory Acceptance Test (FAT): After assembly and debugging, we warmly welcome you to our facility for a pre-acceptance test to verify equipment performance firsthand.

5.Maritime Logistics & On-site Installation: Following FAT, equipment is shipped via maritime logistics to your plant. Our engineer team will be on-site to guide installation and positioning.

6.Commissioning & Site Acceptance (SAT): After installation, our engineers perform precise commissioning and complete the final Site Acceptance Test, ensuring the line meets all agreed performance metrics.

7.Training & Guided Production: We provide comprehensive operation and maintenance training, and guide you through small-batch trial production to ensure your team can operate the line independently.

8.Long-term Support & Continuous Improvement: Our comprehensive long-term after-sales service begins after mass production, including remote support, spare parts supply, periodic visits, and technical upgrade services, ensuring your sustained production and future growth.

 

 

Is BC technology the Future?

BC (Back Contact) technology is undoubtedly a key direction for next-generation high-efficiency PV modules. Its busbar-free front side offers not only superior aesthetics but also significantly reduces shading, leading to higher light absorption and increased power output. Rather than simply declaring BC as the only future,In fact, BC is a platform technology that can be combined with techniques such as Topcon HJT and perovskite tandem cells to squeeze out the last drop of efficiency gains.

Therefore, we believe BC technology will remain at the forefront of the upcoming technological transformation, making now the opportune moment to invest in BC.

What Information is Required to Establish a Production Line?

This is straightforward.

Firstly, we need to understand the type of modules you wish to manufacture: conventional or flexible, large-format or small-format, and whether any specialised processes are required. Secondly, we require details of your production line capacity requirements – be it a 50MW manual line or a 2GW fully automated dark factory.

Finally, if you have already constructed a facility for your project, we need to know the dimensions of the building; a CAD file would be most helpful if available. Naturally, should you be unfamiliar with photovoltaic module manufacturing, there is no need for concern. We shall recommend the most suitable production line design based on your market requirements.

Why We Say "NO" to Fast Quotes ?

Whilst we offer some of the most competitive pricing in the industry, we firmly believe that a well-designed production line holds far greater value than the mere pursuit of low cost. A single quotation cannot suit all. Only after gathering the necessary information and undertaking a bespoke design tailored to each product's characteristics and process requirements can we provide a quotation truly worthy of discussion.

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