Bussing Machine
1. Solar Panel Making Machine 2. Compatible with cells size: 156-210mm 3. Adjustable string spacing:2-6mm 4. Production Capacity:16s/module 5. With 9 camera positioning and re-aligning each strings, before busbar welding.
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Details Introduction
Bussing Machine
Suitable for solar panel production line in solar panel factories
The main function of bussing machine is to separate the cell string from the glass, lift the cell string with the crane to a certain height, and then suspend the welding of the head, middle and tail of the bus bar of the in-line version module;
It has the function of rolling bus bar for belt and bending U and L leads upward.
Parameter
| Product Model | CT-HLH-200 |
| Beats | ≤18S |
| Activation rate | 99% or higher |
| Overall yield | ≥99%(according to the component unit, the componentlayout accuracy of the inflow bushing belt weldingmachine should be within ±0.5mm) |
| Fragmentation rate | < 0.02%(in pieces) |
| Maximum compatible component size | 1650*900-2500*1500mm |
| Compatible battery size(mm) | Compatible 156-210mm |
| Compatible with number of grid wire roots | Compatible with 5-15 grids |
| Power supply | Three-phase five-wire 380V/220V 50/60Hz |
| Power | Peak 40KW Average about 20KW |
| Air Supply | Pressure 0.6-0.8MPa flow 2000L/min |
| Machine size | 5220mmX2570mmX2450mm |
| Alarm device | Tri-color light + buzzer |
| Deviation correction | 9 camera visual positioning |
| Positioning mechanism | Electric cylinder/servo module |
| Number of anchor points | ≥5 points |
| Positioning method | Mechanical positioning |
| Feeding method | Roll loading, automatic cutting, bending |
| Roll size | Axle hole 20-25mm, outer diameter < 210mm |
| Roll load bearing | ≤13KG |
| Compatible bus tape width | Factory supporting 4mm, 6mm |
| Compatible with bus tape thickness | 0.18 mm to 0.4 mm |
| Cutting accuracy | 0.5 mm or less |
| How the lead is made | Bend straight up |
| Lead Angle and deviation | 90。 Deviation of 2 to 3。 |
| Handling method | Servo motor + vacuum adsorption |
| Positioning mode | Mechanical positioning + vacuum adsorption |
| Positioning accuracy | Less than 0.5mm |
| Distance from bus bar to battery | 2-10mm adjustable |
| Busbar overweld strip length | ≤2mm (length error) |
| Head life | ≥1 year |
| Welding head replacement time | ≤60min |
| Mode of operation | Servo motor |
| Cooling method | Air cooling |
| Welding method | Electromagnetic induction welding |
| Number of welding heads | 18 |
| Welding head control method | Current control/time control |
| Welding heating time | ≤2s |
| Welding temperature control accuracy | ± 5 ℃ |
| Welding tension | Weld band welding force ≥5N/mm (bus bar and weld band) |
| Weld appearance | Molten tin full |
| Welding contact area | 80% or higher |
| Scar size | ≥(4*4)mm2 |
| Control systems | PC+PLC (Reserve 5% of I/O points) |
| Communication interface | Meet MES interconnection requirements |
Keyword:
Bussing Machine
Related Products
What is the Solar Panel Manufacturing Process?
Cells are loaded by an automatic loader. For half‑cut or third‑cut, cells go through a laser scribing machine for precise splitting. The cells are then fed into a stringer, where ribbons are soldered to form cell strings. After stringing, a bussing machine interconnects the strings, followed by layup, lamination, framing, junction box attachment, and final testing (EL and flash test). The stringer machine and laser scribing machine are the most critical pieces, they determine breakage rate and soldering quality.
How to Calculate Annual Energy Production From Solar Panels?
Simply multiply the total panel power (in kW) by the annual peak sun hours in your location, then apply a system efficiency factor, typically around 80%, to get a rough estimate. But from a manufacturing equipment perspective, what matters just as much is ensuring that processes like stringing and lamination don’t introduce micro‑cracks or poor soldering, because those issues will directly reduce the panel’s actual output.
Is BC technology the Future?
BC (Back Contact) technology is undoubtedly a key direction for next-generation high-efficiency PV modules. Its busbar-free front side offers not only superior aesthetics but also significantly reduces shading, leading to higher light absorption and increased power output. Rather than simply declaring BC as the only future,In fact, BC is a platform technology that can be combined with techniques such as Topcon HJT and perovskite tandem cells to squeeze out the last drop of efficiency gains.
Therefore, we believe BC technology will remain at the forefront of the upcoming technological transformation, making now the opportune moment to invest in BC.
What is Your Collaboration and After-Sales Process?
From project discussion to stable production, we provide complete technical support and long-term after-sales service to ensure a smooth and efficient cooperation experience.
1. Requirement Discussion
We communicate with you in detail to confirm product specifications, production capacity, factory conditions, and technical requirements, then provide a suitable production line solution.
2. Solution Confirmation & Contract
After confirming the technical proposal, both parties finalize the equipment configuration, layout, delivery schedule, and commercial agreement.
3. Equipment Manufacturing
While your factory prepares utilities and workshop conditions, we carry out equipment production, assembly, and internal testing.
4. Factory Acceptance Test (FAT)
Before shipment, customers can inspect and test the production line at our factory to verify equipment performance and operating conditions.
5. Shipment & Installation
The equipment is shipped to your factory, and our engineers provide on-site installation guidance and positioning support.
6. Commissioning & Site Acceptance
After installation, our engineers complete commissioning, parameter adjustment, and final testing to ensure the line operates according to agreed standards.
7. Training & Trial Production
We provide operation and maintenance training for your team and assist with trial production until stable operation is achieved.
8. Long-Term Technical Support
We provide continuous after-sales support, including remote assistance, spare parts supply, troubleshooting, technical upgrades, and maintenance support to ensure long-term stable production.