Automatic 18650 Lithium Battery Sorting Machine for PACK Production

In lithium battery PACK manufacturing, cell consistency directly affects battery safety, cycle life, and overall performance. Even small differences in voltage or internal resistance can lead to heat accumulation and unstable operation during long-term charging and discharging. For manufacturers handling large volumes of cylindrical cells, manual inspection is no longer efficient enough to meet modern production requirements. To improve sorting accuracy and production efficiency, ChinTiyan developed the ZBCT-1100 Automatic 18650 Lithium Battery Sorting Machine, providing high-precision testing and intelligent sorting for large-scale PACK production lines.

High-Precision Cell Sorting

The ZBCT-1100 is designed to quickly classify cells based on preset voltage and internal resistance parameters. Its testing module delivers high measurement accuracy, helping manufacturers eliminate inconsistent or low-quality cells before module assembly.

The system supports multi-grade sorting logic, allowing batteries to be automatically divided into different performance categories. This improves overall PACK consistency while increasing the utilization rate of high-quality cells.

High-Speed Automated Operation

To meet large-scale production demands, the machine combines automatic feeding, robotic sorting, and stable collection processes into one integrated workflow. The overall testing capacity reaches up to 3500 pcs/h, making it suitable for continuous industrial operation.

Compared with traditional manual screening, the Automatic 18650 Lithium Battery Sorting Machine significantly reduces labor requirements while improving sorting efficiency and reducing human error.

Intelligent Data Traceability

The equipment supports Industry 4.0 production management through digital data recording and storage. All testing results can be saved in the system database for long-term quality tracking and production analysis.

With optional barcode scanning functions, manufacturers can achieve full traceability for every individual battery cell, helping establish a more reliable quality control system for lithium battery PACK production.

Flexible Compatibility for Multiple Cell Sizes

Although primarily designed for 18650 cylindrical cells, the machine also supports customized configurations for other battery formats, including 21700, 26650, and 32650 cells.

This flexible structure allows manufacturers to expand production capacity without replacing the entire sorting system, making the Automatic 18650 Lithium Battery Sorting Machine suitable for both new production lines and factory upgrade projects.

Ideal for Scalable Lithium Battery Manufacturing

With high sorting precision, stable throughput, and intelligent data management, the ZBCT-1100 helps battery manufacturers improve PACK consistency, production efficiency, and long-term operational stability. It is an ideal solution for energy storage systems, EV battery manufacturing, and large-scale cylindrical lithium battery PACK production.