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EL Tester Machine

The EL Tester Machine provides fast photovoltaic cell inspection with a 20s/pcs test cycle. It features dual modes with one-key switching and detects defects such as micro cracks, broken grids, and welding issues.


Details Introduction


The online solar module defect detector is specially used for supporting the production line to realize automatic loading and unloading and automatic testing. EL tester can clearly detect micro cracks, fragments, low-efficiency chips, sintered texture, screen printing plugging, material defects, welding defect process pollution, etc. of components. Appearance inspection can truly display the appearance image, and can automatically judge data such as chip spacing, string spacing, component length, pair probation length, battery/bus bar and glass spacing, and assist in judging foreign objects, edge chipping, missing corners, pollution, and bus bars Lubai and other issues and mark them.

Mode diversification

The operation mode of the equipment includes detection mode and flow mode, with one-key switching

Modular design

Optional multi-function transmission module, which can meet the test of components in the range of 50~550W, self-adaptive imaging

measurable defect

Black silicon wafer, micro hairline crack, chip fragment, puncture, broken grid, welding defect, etc.

Programmable power supply

EL tester adopts the latest technology programmable constant current power supply, with low output ripple, effectively ensuring image clarity. The power supply parameters can be customized, with a maximum of 100V/20A. It has the capability of switching between high/low current modes

Parameter


Device model

EL Tester-CT 131

Application

solar panel manufacturing complete plant machine

Beat

20s/pcs(Typical values for wiring)

Maximum Measurable Area

2500mm×1500mm

Applicable Process

Pre-and post-lamination component testing

Feeding Method

Assembly line tooling

Measurement Standard

measurement standard

Camera Resolution

2400W

Camera Type

CMOS

Exposure Time

1~30S(adjustable)

Monitor

43 inch screen(Optional mobile stand)

Power Type

programmable power supply

Voltage Range

0~60V continuously adjustable (parameters can be customized)

Current Range

0~20A continuously adjustable (parameters can be customized)

Defect Type

High current: hidden cracks, chip fragments, low-efficiency cells, sintered
grid lines, material defects, broken grids.
Low current: low-efficiency cells.

Software Processing

Zoom function, barcode display, local data query, integration with MES system,
high current detection, low current detection, support for foot pedal triggering,
,scanner triggering, and overcurrent protection.

Electrical Indicators

Electrical indicators

Error Alarm

Real-time fault alarm

HMI

touch screen

Working Environment

Temperature: 25℃±10℃; relative humidity: ≤85%

Power Supply

AC220V/50Hz/15A

Compressed Air

Air pressure: 0.5—0.8MPa, gas consumption: 0.3 m³/min

Equipment Size

2890mm*2100mm*1420mm

 


Keyword:

EL Tester Machine

What is the Solar Panel Manufacturing Process?

Cells are loaded by an automatic loader. For half‑cut or third‑cut, cells go through a laser scribing machine for precise splitting. The cells are then fed into a stringer, where ribbons are soldered to form cell strings. After stringing, a bussing machine interconnects the strings, followed by layup, lamination, framing, junction box attachment, and final testing (EL and flash test). The stringer machine and laser scribing machine are the most critical pieces, they determine breakage rate and soldering quality.

How to Calculate Annual Energy Production From Solar Panels?

Simply multiply the total panel power (in kW) by the annual peak sun hours in your location, then apply a system efficiency factor, typically around 80%, to get a rough estimate. But from a manufacturing equipment perspective, what matters just as much is ensuring that processes like stringing and lamination don’t introduce micro‑cracks or poor soldering, because those issues will directly reduce the panel’s actual output.

Is BC technology the Future?

BC (Back Contact) technology is undoubtedly a key direction for next-generation high-efficiency PV modules. Its busbar-free front side offers not only superior aesthetics but also significantly reduces shading, leading to higher light absorption and increased power output. Rather than simply declaring BC as the only future,In fact, BC is a platform technology that can be combined with techniques such as Topcon HJT and perovskite tandem cells to squeeze out the last drop of efficiency gains.

Therefore, we believe BC technology will remain at the forefront of the upcoming technological transformation, making now the opportune moment to invest in BC.

What is Your Collaboration and After-Sales Process?

From project discussion to stable production, we provide complete technical support and long-term after-sales service to ensure a smooth and efficient cooperation experience.

1. Requirement Discussion

We communicate with you in detail to confirm product specifications, production capacity, factory conditions, and technical requirements, then provide a suitable production line solution.

2. Solution Confirmation & Contract

After confirming the technical proposal, both parties finalize the equipment configuration, layout, delivery schedule, and commercial agreement.

3. Equipment Manufacturing

While your factory prepares utilities and workshop conditions, we carry out equipment production, assembly, and internal testing.

4. Factory Acceptance Test (FAT)

Before shipment, customers can inspect and test the production line at our factory to verify equipment performance and operating conditions.

5. Shipment & Installation

The equipment is shipped to your factory, and our engineers provide on-site installation guidance and positioning support.

6. Commissioning & Site Acceptance

After installation, our engineers complete commissioning, parameter adjustment, and final testing to ensure the line operates according to agreed standards.

7. Training & Trial Production

We provide operation and maintenance training for your team and assist with trial production until stable operation is achieved.

8. Long-Term Technical Support

We provide continuous after-sales support, including remote assistance, spare parts supply, troubleshooting, technical upgrades, and maintenance support to ensure long-term stable production.

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