Automatic Sorting Machine
Automatic sorting machine for PV module grading, with 25s beat, ≥98% uptime, and vertical/flat staging options.
Contact:
Details Introduction
The Automatic Sorting Machine is designed for automated grading and sorting of photovoltaic modules after production testing. Based on preset module performance or classification criteria, the system automatically identifies and transfers modules to the corresponding staging position, helping improve material flow and reduce manual handling in high-volume solar panel production lines. With a cycle time of approximately 25 seconds and an uptime rate of ≥98%, the machine is suitable for continuous PV module manufacturing operations.
The staging system supports two placement methods to accommodate different module structures. Conventional rigid modules can be handled using vertical fork staging, while flexible PV modules can be placed using a flat staging method. This flexible configuration allows the automatic sorting machine to be integrated into production lines for different solar module types, providing stable module handling, efficient grading, and consistent downstream material management.
Parameter
Equipment parameters
|
Beat |
25s (within 3000 stroke range) |
|
Applicable Component Size |
Length: 1650mm-2500mm Width: 900mm-1450mm |
|
Lifting Direction Travel Range |
0-1400mm (customized on request) |
|
Longitudinal Travel Range |
0-16000mm (customized on request) |
|
Standard Gears |
6-speed (matching 8 trolleys) |
|
Yields |
≥99.9% |
|
Uptime Rate |
≥98% |
|
Power |
20kW |
|
Air Consumption |
500L/min |
|
Component Placement Method |
Vertical + Flat |
Keyword:
Automatic Sorting Machine
Related Products
What is the Solar Panel Manufacturing Process?
Cells are loaded by an automatic loader. For half‑cut or third‑cut, cells go through a laser scribing machine for precise splitting. The cells are then fed into a stringer, where ribbons are soldered to form cell strings. After stringing, a bussing machine interconnects the strings, followed by layup, lamination, framing, junction box attachment, and final testing (EL and flash test). The stringer machine and laser scribing machine are the most critical pieces, they determine breakage rate and soldering quality.
How to Calculate Annual Energy Production From Solar Panels?
Simply multiply the total panel power (in kW) by the annual peak sun hours in your location, then apply a system efficiency factor, typically around 80%, to get a rough estimate. But from a manufacturing equipment perspective, what matters just as much is ensuring that processes like stringing and lamination don’t introduce micro‑cracks or poor soldering, because those issues will directly reduce the panel’s actual output.
Is BC technology the Future?
BC (Back Contact) technology is undoubtedly a key direction for next-generation high-efficiency PV modules. Its busbar-free front side offers not only superior aesthetics but also significantly reduces shading, leading to higher light absorption and increased power output. Rather than simply declaring BC as the only future,In fact, BC is a platform technology that can be combined with techniques such as Topcon HJT and perovskite tandem cells to squeeze out the last drop of efficiency gains.
Therefore, we believe BC technology will remain at the forefront of the upcoming technological transformation, making now the opportune moment to invest in BC.
What is Your Collaboration and After-Sales Process?
From project discussion to stable production, we provide complete technical support and long-term after-sales service to ensure a smooth and efficient cooperation experience.
1. Requirement Discussion
We communicate with you in detail to confirm product specifications, production capacity, factory conditions, and technical requirements, then provide a suitable production line solution.
2. Solution Confirmation & Contract
After confirming the technical proposal, both parties finalize the equipment configuration, layout, delivery schedule, and commercial agreement.
3. Equipment Manufacturing
While your factory prepares utilities and workshop conditions, we carry out equipment production, assembly, and internal testing.
4. Factory Acceptance Test (FAT)
Before shipment, customers can inspect and test the production line at our factory to verify equipment performance and operating conditions.
5. Shipment & Installation
The equipment is shipped to your factory, and our engineers provide on-site installation guidance and positioning support.
6. Commissioning & Site Acceptance
After installation, our engineers complete commissioning, parameter adjustment, and final testing to ensure the line operates according to agreed standards.
7. Training & Trial Production
We provide operation and maintenance training for your team and assist with trial production until stable operation is achieved.
8. Long-Term Technical Support
We provide continuous after-sales support, including remote assistance, spare parts supply, troubleshooting, technical upgrades, and maintenance support to ensure long-term stable production.